LQY-80型產(chǎn)品介紹及主要技術(shù)性能

（一）產(chǎn)品介紹

1、該產(chǎn)品的結(jié)構(gòu)為可靠穩(wěn)固

我廠是國內(nèi)雙滾筒移動間歇式瀝青混凝土拌和設(shè)備的生產(chǎn)商家，已有二十多年的專業(yè)生產(chǎn)歷史。九十年代初我廠就創(chuàng)造性地采用提料裝置、烘干滾筒和攪拌器聯(lián)成一體并分別固定在同一拖掛底盤上，具有分體式移動結(jié)構(gòu)形式，把拖掛式移動功能成功地應(yīng)用到強(qiáng)制式瀝青攪拌設(shè)備上。在作業(yè)過程中，兩個具有獨(dú)立提料的烘干系統(tǒng)能按設(shè)定的時間間隔交替循環(huán)地向設(shè)在出料口下方的攪拌器供給熱礦料，這種結(jié)構(gòu)形式可以增加熱礦料供給又能更大限度地發(fā)揮攪拌器的效率。強(qiáng)制式系列產(chǎn)品分別于1997年、2002年獲得國家專利局授予的《實用新型專利證書》，2010年獲得名稱“一種新型瀝青混凝土拌和機(jī)”（ ZL 2010 2 0287777.）一種用于提升和儲存瀝青混凝土成品料的裝置（ZL 2010 2 0287745.8），這種獨(dú)特的組合結(jié)構(gòu)受國家專利保護(hù)。

2、該產(chǎn)品得到權(quán)威機(jī)構(gòu)的檢測和筑機(jī)專家的鑒定

福建省技術(shù)監(jiān)督局所屬的檢驗機(jī)構(gòu)對強(qiáng)制式系列產(chǎn)品進(jìn)行過多次嚴(yán)格的質(zhì)量檢測，檢測數(shù)據(jù)表明，強(qiáng)制式系列產(chǎn)品的各項技術(shù)性能指標(biāo)均達(dá)到國家標(biāo)準(zhǔn)及行業(yè)標(biāo)準(zhǔn)。

經(jīng)國內(nèi)有影響力的筑機(jī)專家指導(dǎo)和建議，我廠部分強(qiáng)制式產(chǎn)品于2002年12月通過了由福建省交通廳組織的產(chǎn)品技術(shù)鑒定，鑒定委員會的筑機(jī)專家一致認(rèn)為：強(qiáng)制式系列產(chǎn)品的結(jié)構(gòu)型式為質(zhì)量穩(wěn)定，提交鑒定的產(chǎn)品各項技術(shù)性能指標(biāo)均達(dá)到國家標(biāo)準(zhǔn)及行業(yè)標(biāo)準(zhǔn)。

2003年強(qiáng)制式產(chǎn)品榮獲福建省人民政府頒發(fā)的優(yōu)秀新產(chǎn)品獎。

2004年強(qiáng)制式產(chǎn)品榮獲福建省人民政府頒發(fā)的科學(xué)技術(shù)進(jìn)步獎。

2007年泉筑產(chǎn)品及其商標(biāo)榮獲福建省人民政府頒發(fā)的“福建省名牌產(chǎn)品”稱號。

3、該系列產(chǎn)品經(jīng)過市場的長期檢驗

自七十年代末研制開發(fā)出雙滾筒瀝青混合料拌和機(jī)以來，至今已有幾千多臺不同規(guī)格型號的拌和機(jī)產(chǎn)品服務(wù)于全國各地。并因此積累了豐富的生產(chǎn)經(jīng)驗、市場服務(wù)經(jīng)驗和開發(fā)研制經(jīng)驗。LQY-80型瀝青混凝土攪拌設(shè)備的核心部件即雙臥軸強(qiáng)制式攪拌器已有800多臺在工地上使用，成為瀝青攪拌設(shè)備的穩(wěn)定供應(yīng)商。

4、該產(chǎn)品主要部件經(jīng)過精心的設(shè)計

短小高效的全新干燥滾筒結(jié)構(gòu)。根據(jù)該機(jī)型的工作特點(diǎn)，改進(jìn)確定了比較合理的葉片結(jié)構(gòu)和安裝角度，烘干時能過使礦料在滾筒內(nèi)產(chǎn)生提升、推翻和軸向竄動，形成較強(qiáng)烈和比較均勻密集的截面料簾，強(qiáng)化了燃燒火焰和礦料之間的輻射對流換熱，提高了滾筒的熱效率。經(jīng)反復(fù)試驗而精心設(shè)計的卸料葉片能過在較短的時間內(nèi)完成過料。

穩(wěn)固的攪拌器結(jié)構(gòu)形式。根據(jù)不同混合料的特點(diǎn)，攪拌器采用雙臥軸攪拌臂為雙螺旋布置的結(jié)構(gòu)形式，軸端采用浮動油封裝置，使之能滿足攪拌穩(wěn)定土、水泥和瀝青的要求。

牽引系統(tǒng)的轉(zhuǎn)向機(jī)構(gòu)采用符合部頒標(biāo)準(zhǔn)的轉(zhuǎn)盤式結(jié)構(gòu)，使拖掛移場安全可靠。

5、該產(chǎn)品均采用精良的材料和元件

烘干滾筒采用耐熱、耐沖刷和抗變形的16Mn鋼板材料制作。

大梁采用18號重型槽鋼制造而成，并采用液壓可調(diào)整支撐腳，使整臺設(shè)備使用時穩(wěn)固牢靠。

控制系統(tǒng)的核心部件PLC采用日本三菱產(chǎn)品。其他電器如接觸器、繼電器和形程開關(guān)采用西門子產(chǎn)品。

燃燒爐爐膛內(nèi)采用套裝成型耐火磚砌制，耐火磚以高性能指標(biāo)的原材料采用大型鋼模制造而成，具備耐久的使用性能。

6、電氣控制及保護(hù)方面

設(shè)計了先進(jìn)的計量控制系統(tǒng)。為了保證攪拌設(shè)備能夠拌出符合技術(shù)指標(biāo)的成品料，計量系統(tǒng)通過在多個工位安裝高精度的電子傳感器，采用二次微量補(bǔ)料功能，實現(xiàn)對礦料、粉料和瀝青的精確配比，能夠確保瀝青、粉料計量誤差在±0.5％，礦料計量誤差在±1.0％之內(nèi)。

經(jīng)過先進(jìn)的程序設(shè)計和互鎖原理，可有效預(yù)防攪拌缸重鍋、瀝青空筒或溢料現(xiàn)象，可有效保證成品料的質(zhì)量。并設(shè)有未過料報警功能，以提醒操作人員及時關(guān)閉燃燒裝置。

（二）主要技術(shù)參數(shù)

1、額定生產(chǎn)率：     80t/h

2、進(jìn)料容積：        1.2×2 立方米

3、進(jìn)料重量：       1.6噸/斗×2

4、出料溫度：       120-165 ℃ 可調(diào)整

5、適用范圍：       瀝青混凝土、瀝青砂石、瀝青砂

6、燃料消耗：       煤粉12-15kg/t混合料；燃油5.5-8kg/t混合料

7、烘干滾筒轉(zhuǎn)速：   16轉(zhuǎn)/分

8、總功率：          燃煤型239Kw，燃油型176Kw,其中：

拌和器功率：     18.5Kw×2

滾筒驅(qū)動功率：   15Kw×2

鼓風(fēng)機(jī)功率：     11Kw×2

通風(fēng)除塵功率：   18.5Kw×2

清灰器功率：     1.1Kw×2

礦料提升功率：   7.5Kw×2

吸塵電機(jī)：       18.5Kw×2

瀝青泵功率：     5.5Kw

加熱板：         0.6Kw×2（施工前使用）

石粉提升功率：   3Kw

成品料提升功率： 11Kw

礦料計量輸送功率：7.5Kw+3Kw

空壓機(jī)功率：     7.5Kw

柴油泵功率：     0.55Kw×2

主油泵功率：     1.1Kw×2

磨煤機(jī)電機(jī)功率： 30Kw×2

控制驅(qū)動方式：   PLC可編程集中電氣控制

主機(jī)外形尺寸：   長×寬×高=25000×10000×6000（mm）

(1) Product Introduction
The structure of this product is reliable and stable.
1.Our factory is a producer of domestic double-drum mobile intermittent asphalt concrete mixing equipment. We have a professional production history of over twenty years. In the early 1990s, our factory innovatively adopted a design where the feeding device, drying drum and mixer were integrated and fixed on the same trailer chassis, featuring a split-type mobile structure. This design successfully applied the mobile function of the trailer to the forced asphalt concrete mixing equipment. During operation, two independent feeding drying systems can supply hot aggregate to the mixer located below the discharge port at set time intervals in an alternating and cyclic manner. This structure can increase the supply of hot aggregate and maximize the efficiency of the mixer. The forced series products were granted the "Utility Model Patent Certificate" by the National Patent Office in 1997 and 2002 respectively, and in 2010, we obtained the name "A New Type of Asphalt Concrete Mixing Machine" (ZL 2010 2 0287777.) and a device for lifting and storing asphalt concrete finished products (ZL 2010 2 0287745.8). This unique combined structure is protected by national patents.
2. This product has been tested by authoritative institutions and appraised by experts in construction machinery.
The inspection institutions affiliated to the Technical Supervision Bureau of Fujian Province have conducted numerous rigorous quality inspections on the series of products of the "forced type". The inspection data indicate that all technical performance indicators of the series of products of the "forced type" have met the national and industry standards.
After receiving guidance and suggestions from influential domestic experts in construction machinery, some of our factory's forced-type products passed the product technical appraisal organized by the Fujian Provincial Department of Transportation in December 2002. The experts in construction machinery of the appraisal committee unanimously believed that the structural type of the forced-type series products is stable in quality, and all the technical performance indicators of the submitted products have reached the national and industry standards.
In 2003, the product was awarded the Excellent New Product Award by the Fujian Provincial People's Government for its outstanding performance.
In 2004, the product was awarded the Science and Technology Progress Award by the Fujian Provincial People's Government for its outstanding performance.
In 2007, Quzhu products and its trademarks were awarded the title of "Fujian Province Famous Brand Products" by the Fujian Provincial People's Government.
3. This series of products have been tested in the market for a long time.
Since the development of the double drum asphalt mixture mixing machine in the late 1970s, more than 6,000 sets of different specifications and models of such machines have been put into service across the country. As a result, rich production experience, market service experience and development and research experience have been accumulated. The core component of the LQY-80 asphalt concrete mixing equipment, namely the double horizontal shaft forced mixing device, has been used on construction sites by more than 800 sets, making it a stable supplier of asphalt mixing equipment.
4. The main components of this product have been meticulously designed.
A compact and efficient new type of drying drum structure. According to the working characteristics of this model, the reasonable blade structure and installation angle have been determined after improvement. During the drying process, the ore materials can be lifted, overturned and axially displaced within the drum, forming a relatively strong and relatively uniform dense fabric curtain. This enhances the radiant and convective heat exchange between the combustion flame and the ore materials, improving the thermal efficiency of the drum. The discharge blades designed through repeated experiments and careful consideration can complete the material discharge within a relatively short time.
Stable mixer structure form. According to the characteristics of different mixtures, the mixer adopts a structure form with double horizontal shafts and double helical blades arranged in a double-screw layout. The shaft ends are equipped with floating oil seals to meet the requirements for mixing stable soil, cement and asphalt.
The steering mechanism of the traction system adopts the disc-type structure in accordance with the national standards, ensuring the safety and reliability of the trailer towing and relocation.
5. This product is made with high-quality materials and components.
The drying drum is made of 16Mn steel plates which are heat-resistant, erosion-resistant and deformation-resistant.
The main beam is made of No. 18 heavy-duty channel steel and is equipped with hydraulic adjustable support feet, ensuring the stability and reliability of the entire equipment during use.
The core component of the control system, PLC, adopts the product of Mitsubishi of Japan. Other electrical appliances such as contactors, relays and limit switches adopt the products of Siemens.
The combustion furnace furnace chamber is constructed by installing and molding refractory bricks. The refractory bricks are manufactured using large steel molds with high-performance raw materials, and they possess durable usage performance.
6. Electrical Control and Protection Aspects
An advanced metering control system has been designed. To ensure that the mixing equipment can produce finished materials that meet the technical indicators, the metering system installs high-precision electronic sensors at multiple stations and adopts the secondary micro-supplement function to achieve precise proportioning of mineral materials, powder materials and asphalt. It can ensure that the metering error of asphalt and powder materials is within ±0.5%, and the metering error of mineral materials is within ±1.0%.
Through advanced program design and interlocking principle, it can effectively prevent the phenomena of heavy load in the mixing cylinder, empty asphalt cylinder or overflow of materials, and can effectively ensure the quality of the finished materials. Moreover, it is equipped with an alarm function for unloading failure to remind the operators to promptly shut down the combustion device.
(II) Main Technical Parameters
1.Rated production rate: 80 t/h
2. Feed tank volume: 1.2 × 2 cubic meters
3. Feed weight: 1.6 tons per bucket × 2
4. Discharge temperature: 120 - 165 ℃, adjustable.
5. Scope of Application: Asphalt concrete, asphalt sand and gravel, asphalt sand.
6. Fuel consumption: Coal powder 12 - 15 kg/t of mixed material; Fuel oil 5.5 - 8 kg/t of mixed material
7. Rotational speed of the drying drum: 16 revolutions per minute
8. Total Power: Coal-fired type 239Kw, Oil-fired type 176Kw, among which:
Mixing machine power: 18.5Kw × 2
Drum drive power: 15Kw × 2
Blower power: 11Kw × 2
Ventilation and dust removal power: 18.5Kw × 2
Vacuum cleaner power: 1.1Kw × 2
Gravel lifting power: 7.5Kw × 2
Vacuum cleaner motor: 2 × 18.5Kw
Power of the asphalt pump: 5.5Kw
Heating plate:0.6Kw × 2 (to be used before construction)
Stone powder for power enhancement: 3Kw
Finished product material power increase: 11Kw
Gravel material metering and conveying power: 7.5Kw + 3Kw
Air compressor power: 7.5 Kw
Diesel pump power: 0.55Kw × 2
Main oil pump power: 1.1Kw × 2
Motor power of coal mill: 30Kw × 2
Control drive mode: PLC programmable centralized electrical control
Host machine's external dimensions: Length × Width × Height = 25000 × 10000 × 6000 (mm)